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Swahili Knits

Capabilities

Six stages.
One building.

Sourcing, sampling, cutting, sewing, printing, embroidery and dispatch all happen at 104 Sandali Street. Nothing is subcontracted, nothing waits on a courier, and one team is answerable for the whole garment.

Lead time
From 2 – 3 days
Sampling
7 – 10 days
Decoration
In house
Export
DHL & FedEx worldwide
Rolls of knitted fabric in green and yellow
Stage 01

Material Sourcing

Every order starts with the fabric, because nothing downstream can fix a bad choice here. We specify against your end use — how the garment will be washed, how hot the wearer will be, whether it has to hold a large print — and then source it.

We buy locally wherever the specification allows, which shortens lead times and keeps money in the Tanzanian textile chain. Where a spec genuinely requires imported yarn or fabric, we import it and tell you plainly what that does to cost and timing rather than absorbing the delay quietly.

Fabric, thread and trim references are recorded against your account so a repeat order in a year is built from the same inputs as the first one.

Fabrics
Cotton jersey, pique, fleece, drill, poly-cotton blends
Weights
140 – 320 GSM knit, 220 – 300 GSM woven
Sourcing
Local first, imported where the spec requires
Records
Fabric, thread and Pantone refs held per client
Fabric and colour options being reviewed at the sampling desk
Stage 02

Sample Making

We do not put anything into production that a client has not held. A sample is patterned, cut and sewn to your specification, sent for comment, revised where needed, and signed off. Only then does bulk cutting start.

Samples carry a fee, and that fee is deducted from your order when you place it. The point is not to make money on samples — it is to make sure only serious specifications reach the floor.

For custom work we pattern from a tech pack, a sketch or a reference garment. For catalogue styles a stock sample in your chosen fabric and colour is usually enough to confirm fit and decoration placement.

Turnaround
7 – 10 days for a custom first sample
Fee
Charged, then deducted from your production order
Input accepted
Tech pack, sketch or reference garment
Sign-off
Approved sample retained for repeat orders
Fabric being laid on the cutting table before cutting to pattern
Stage 03

Cut, Make & Trim

CMT is what we are. Patterns are graded across the size run, fabric is laid and marked to get the most out of every metre, and cutting is checked against the marker before the blade moves.

Sewing runs in lines by operation, with the same machinist doing the same seam across a batch — which is how you get consistency across five hundred units rather than five hundred slightly different garments. Necks are taped shoulder to shoulder, side seams are closed, and hems are twin-needled.

Quality control is in-line rather than only at the end. Garments are checked during sewing, again at trimming, and a final inspection covers measurement, stitch quality, decoration placement and colour consistency before anything is packed.

Capability
Pattern grading, marker making, lay cutting, line sewing
Lead time
2 – 3 days on stock fabric, 7 – 10 on a custom design
QC
In-line checks plus final inspection on measurement and finish
Finishing
Trimming, pressing, folding, polybag and carton packing
Heat press in the decoration room at Swahili Knits
Stage 04

Printing

Printing happens under our own roof. That is not a small thing — it means a printed garment never leaves the factory mid-process, and it is the single biggest reason an order can leave in two or three days.

We screen print for volume and colour strength, DTF for short runs and full-colour artwork on any fabric, and sublimation where the design runs edge to edge or the order is a handful of pieces. Plastisol and water-based inks are both available; water-based sits softer into the fabric and is the better call on premium blanks.

Artwork is separated and screens are made in house. A print sample goes on the actual garment fabric, not a swatch, because the same ink reads differently on a 160 GSM Champion tee than it does on a 200 GSM Bingwa Pamba.

Methods
Screen printing, DTF, sublimation, heat transfer
Inks
Plastisol and water-based, puff and high-density
Placement
Chest, back, sleeve, large format, all-over panels
Proofing
Print sample on your actual production fabric
Multi-head embroidery machines running a production batch
Stage 05

Embroidery

Embroidery is the right answer for corporate work. It survives commercial laundering, it does not crack, and it reads as considered in a way print does not on a polo or a shirt.

Your logo is digitised in house into a stitch file, stitched onto a sample of your production fabric, and approved before bulk. Stitch density and underlay are tuned to the fabric — a mark that looks crisp on pique will pucker on jersey if the file is not adjusted for it.

Thread colours are matched to your brand references and the thread codes are kept on file, so a batch stitched next year matches the one stitched today.

Digitising
Logo converted to a stitch file in house
Placement
Left chest, sleeve, back yoke, collar, cuff, cap front
Thread
Brand colour matched, thread codes held on file
Approval
Stitch-out on production fabric before bulk
Finished garments hanging on the rails ready for dispatch
Stage 06

Delivery & Export

Finished goods are pressed, folded, polybagged and cartoned. For uniform rollouts we can pack per site, per department or per named employee with size labelling on the bag, which turns distribution into a delivery rather than a sorting job.

Local delivery covers Dar es Salaam and up-country Tanzania. International orders ship by DHL or FedEx, and Tanzania's AGOA eligibility is worth discussing early if you are selling into the United States.

Delivery costs are carried by the client and quoted transparently at the point of order, so the number you approve is the number you pay.

Local
Dar es Salaam and up-country Tanzania
International
Worldwide via DHL and FedEx
Packing
Per site, per department or per named employee
Export
AGOA-eligible for duty-free US market access
Why it matters

Vertical, on purpose.

Most factories in this region subcontract the printing. The garment leaves, waits in a queue somewhere else, and comes back with someone else's excuse attached.

Keeping every stage in one building is slower to build and harder to manage. It is also the only way to turn an order around in two or three days and mean it — and the only way to make sure that when something is wrong, there is nobody else to blame.

Start a production run

Send us a spec.
We'll send you a number.

Tell us the garment, the quantity and the decoration. If we are the right factory for the job you will have a quote and a lead time — and if we are not, we will say so.

Or call +255 651 100 500 · Monday – Friday, 08:00 – 17:00 EAT